Thursday, November 19, 2009

212 Scraper Setup

Posted by David Bolin

I purchased a Lie Nielsen 212 scraper plane when I was tooling up to make rods.  It was mentioned in the rod making books and on the rodmakers list occassionally so I figured I had to have one.  I was more than frustrated when I figured out that I really didn't need a high dollar scraper to make a good rod.  So it sits on the shelf looking very impressive.  There has been a 212 discussion on the rodmakers list today that encouraged me to take another look at it.  I can see how it would be a great tool to make .0005 inch shavings.  I'm not sure why I would need to do that.  But since I own one, I'm going to give it another try.

Two articles were mentioned on the List that they say will help set the plane up to work properly.  Here are links to the articles.  A beginning rod maker doesn't need one of these things, but if you have one you might as well learn to use it.  I'm going to give it another try.

http://thebamboorodroom.yuku.com/topic/429/t/Scraper-Blade-Tutorial.html
http://woodgears.ca/scraper/index.html

David

Tuesday, November 17, 2009

Brown Trout on the Little Red Today

Posted by David Bolin

 

Wednesday, November 04, 2009

The Lovely Reed - Reissued!

Posted by David Bolin

Yes, it's true.  The Lovely Reed has been reissued!  Jack Howell has a garage full of books ready to ship.  Alan Kube announced the new edition at SRG a couple weeks ago.  Alan worked with Jack to put the book back in print.  Alan said that there were no changes to the content of the original book except for a few spelling corrections and an updated supplier list.  Jack is selling the book for $60 (USD).

All of us that have not been able to purchase the first edition owe Jack and Alan a great big THANKS!  They could have charged a lot more than $60.  I had an opportunity to take a look at Alan's first edition this summer.  I wish I could have used this book when I was getting started.  Not so much for the content.  Most of the technical stuff looked familiar.  But it was very well written and illustrated.  It's an excellent book for a beginner or someone like me that's quick to forget the details.  I think Alan said they printed 2,000 copies.  The same as the first run.  They will probably go fast as I'm sure most of us will want one for the shop and one for the coffee table.

Here's a link to Jack's order form:
http://public.jwh.fastmail.fm/images/TLRorderform.pdf

Thanks Jack and Alan!

David

Monday, October 26, 2009

Updated Ferrule Dimensions

Posted by David Bolin

I've been fortunate to have shared a cabin with Alan Kube, Lee Koch and Don Hansen at SRG for several years.  I look forward to the dining table discussions almost as much as the official SRG presentations.

While I had a captive audience, I asked Alan Kube to take a look at the step down ferrule specifications I've been working on.  Alan has been using a set of modified Payne dimensions.  The dimensions were modified before he got them and he has modified them again based on his experience making and installing over 150 ferrules.  Alan is very good with numbers when it comes to engineering a gadget.  He sat there with no notes and told me what every measurement should be on a set of step downs from size 8 to 17.

Alan's step down dimensions are intended for ferrules made from drawn tubing.  The step is a full 2/64ths for all ferrule sizes to allow for a strong male transition in the shoulder of the ferrule.  If you downloaded the previous super Z version of the workbook from this blog, you can replace it with this new workbook that includes both super Z and step down dimensions.

By the way, Alan was honored with SRG Rodmaker of the Year at the gathering this year.  To be recognized by a group of your peers if very cool.  The award was very much deserved.  Alan's willingness to share the details of the craft with new makers like me helps build a foundation for even better rods and rodmakers in the future.  Congratulations Alan!

David

Back from SRG 2009

Posted by David Bolin

SRG was great again this year.  The weather was a challenge with rain Thursday, cold and windy Friday and georgous Saturday.  But that's normal for Arkansas weather.  This was the year of the ferrule.  From the history of drawn tubing to pushing tubing, making super Z and step down ferrules from tubing, and fiting the male slide.  I shot videos of all the ferrule presentations plus a rattan grip demo by Bob Nunnley.  There were several other good presentations that I just didn't have time to watch.  I hope to have the videos edited and available on the blog in a few weeks.

It was good to meet some of the new rod makers.  It was really cool to see some yonger folks in the crowd.  I had an opportunity to visit with Tyler Beard and Chris Nothstine.  This was the first gathering for both of them and they had already made their first rods.  I thought my first rod was pretty good for a newbie...until I saw theirs.  They're going to be great rod makers.

I'll post more from the gathering as I work through my stack of stuff.

David

Wednesday, September 23, 2009

The new Dip Tube

Posted by David Bolin

The new dip tube is finally up and running.  It's been in the works for months.  Not that it's all that complicated.  It just takes a while to find parts at the flea market.  I bought the model train controller at the flea market for six dollars.  But gave up on the motor and bought one on E-bay for twenty dollars including shipping.  So I've got a 12vDC 4 RPM variable speed gear motor and a 14vDC variable speed model train controller.  Jimmy Chang recommend this setup on the Rodmakers List.

I went up instead of down with this rig.  It was easier to cut a hole in the sheet rock ceiling than to drill a hole in the concrete floor.  SWMBO ruled out an ideal location in the kitchen, so I put it in my drying closet out in the garage.  I used an eight inch diameter round concrete form made of cardboard for the enclosure in the attic.  It was a little pricey at eight dollars (from Lowes), but it had a slick waxy coating on the inside that should be easy to keep clean.  The inside diameter of the dip tube is one inch with a two inch PVC adapter at the top.  The cap for the tube has a rubber ring that expands by turning a wing nut on top to seal the tube when it's not in use.  Harry Boyd mentioned the expanding cap.  I think he said John Channer recommended it on the List.  Can't remember for sure.  There are golden nuggets on the Rodmakers List if you take the time to sort through the pile of posts.

I started out finishing rods in a drain tube.  I figured it would be less expensive, easier to use and easier to set up than a dip tube.  Besides, I only make two or three rods a year.  I didn't want to over engineer it.  I still don't make very many rods, but I was wrong on every other point.

It was actually more expensive to use a drain tube because of the wasted varnish.  A gallon of Varmor R10 was good for one year after pouring it into a couple tubes and draining it several times a year.  I suppose it was exposed to way too much air and started to prematurely gel.  So that cost about fifty dollars a year...for two or three rods.  That alone was enough to rule out a pair of drain tubes.  I've got about sixty dollars invested in the dip tube setup before adding varnish.  The one inch tube will hold about a quart of Varmor.  And hopefully it will last a couple years in the sealed dip tube.

The dip tube is much easier to use than the drain tube.  No pouring, spilling, draining, pouring, spilling, draining, pouring, spilling, draining, pouring, etc...  And I can pop the varnish in the guide loops if I need to.  That was nearly impossible in the drain tube.  

Maybe it was easier to setup the drain tubes, but not by much.  The only real effort that went into the dip tube was cutting the whole in the ceiling and installing the enclosure in the attic.  But that wasn't a big deal.  I just didn't want to do it.

Now that I've made the transition to a dip tube, I'll never go back to draining.  Thanks to Alan, Lee, Harry and others for encouraging me to change.  And yes, you can say you told me so.

David 




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